Estudio experimental y numérico del comportamiento mecánico de la roca salina incluyendo la interacción entre fluencia y fractura (2024). Ministerio de Ciencia, Innovación y Universidades. PID2023-149724NB-I00
PROJECTS AND REFERENCES
Application cases
Scientific Journal Articles

Rate-dependent behaviour of fracture propagation in salt rock This paper describes an on-going experimental and numerical modelling research project on salt rock specimens. The experimental part of the study consists of a number of Mode I fracture tests with the WST (Wedge-Splitting Test) configuration, which are performed at different loading rates and complemented by a series of standard uniaxial creep tests. The preliminary WST results show a greater mechanical fracture work accompanied with lower force peaks, for the slower tests. As a first attempt to represent the experimental results, an in-house Finite Element model has been used, which combines an inviscid discrete fracture approach with a Maxwell chain model for the continuum material. The simulations show a decrease of the mechanical work needed for opening the fracture and higher peak force, as foreseen by the ongoing experimental results, but not with the same intensity, which seems to indicate that work dissipation may not be caused exclusively by the bulk viscosity.
In The Mechanical Behavior of Salt X, 2022. By Andreu Escanellas, Eduardo Cámara, Joaquín Liaudat and Ignacio Carol.

Numerical Modelling of Two-Phase Flow in Fractured Rock Masses Using Zero-Thickness Interface Elements In recent years, the authors and co-workers have developed a 3D finite element model for coupled thermo-hydro-mechanical (THM) problems in fractured rock masses. Zero-thickness interface elements are used for taking into account explicitly the effect of fractures and discontinuities in the fluid flow as well as the effect of fluid pressure in the crack propagation. Furthermore, the use of zero-thickness elements as a discrete modelling approach for fractures and discontinuities makes it possible to account for the heat transport taking place within these elements, even when advection dominates over diffusion (high Peclet number) [1]. The model has been implemented in the finite element code DRAC5, which is equipped with fracture-based interface elements and MPI parallel capabilities [2]. The code was originally developed considering water-saturated porous medium and fractures. The new developments described in the present paper, include the extension of the original formulation to the case of two-phase (liquid and gas) flow within the porous medium and discontinuities. The liquid includes only liquid water species, while the gas phase includes water vapour and gas species. The formulation includes the equilibrium equation, the mass balance of water and gas species and the energy balance equation. The parameters of the retention and relative permeability curves for the interface elements, such as the gas entry value and the residual water saturation, are updated with the variation of the normal aperture. The new capabilities of the model are illustrated with some academic verification examples.
In 16th International Conference on Computational Plasticity, COMPLAS 2021. By Lucía Barandiarán, Joaquín Liaudat, Carlos Maria López, Ignacio Carol.

Effect of long-term pore pressure evolution on the integrity of cement plugs of abandoned oil wells in CCS sites In Carbon Capture Storage (CCS) sites, an important element of risk to be considered is the integrity of the cement seals of the abandoned wells in the reservoir. The main goal of abandonment procedure once the life of a well is completed is to provide an effective isolation of the reservoir fluids in order to reduce environmental risk of contamination. In the case that the site has been reconverted to CCS, this is even more essential to prevent CO2 leaks from the storage site. It is important to note that the cracking conditions of the well cement seal can be affected by the long term changes in pore pressures that take place after the oil exploitation activities have stopped. For example, slow pressure return around extraction wells (where the pore pressure had been subject to a sustained reduction during long extraction periods) may cause a progressive reduction of the effective stresses acting on the cement casing and plug, while the opposite can happen at injection wells. And these effects may be partially modified by the overall estructural response due to the volume changes implied by the effective stress changes. In this paper, a preliminary study of the effects of such stress changes on the potential integrity of a 2D cross-section of the sealed oil well system (caprock-external cement sheath-steel casingcement plug) during its service-life (injection/production activities and abandonment) has been performed by means of FE method including zero-thickness interface elements to represent potential cracks. In particular, these elements are pre-inserted in the analysis in between the contacts of caprock-external cement sheath, external cement sheath-casing and casing-cement plug. The results presented show that, depending on the initial state and range of pressure evolution, the different interfaces considered may open or close in a non-trivial manner during the pressure return process. This seems to indicate the importance of considering carefully the pressure return process and subsequent effective stresses evolution in abandoned reservoris recycled to CCS, in order to avoid that new cracks in well cement seals may lead to potential CO2 leakage in the storage site.
In Proc. of the XVI International Conference on Computational Plasticity. Fundamentals and Applications, COMPLAS 2021. By Ariadna Martínez, Joaquín Liaudat, Carlos María López and Ignacio Carol.

Transient large heat advection in fractured rock: a zero-thickness interface formulation In a fractured rock mass, the existence of discontinuities may generate preferential paths where the hydraulic flow velocities are frequently much higher than in the porous mèdium and heat advection tends to dominate over heat diffusion. In these cases, the standard Galerkin FEM method leads to oscillatory results and requires the use of stabilization methods. Thus, the current paper introduces a 3-D formulation to solve the large advection problem for zerothickness interface elements –which may be used to discretize fractures in a FEM context–, based on a pre-existent Characteristic method. A verification example is presented, showing that the formulation exhibits a good performance to represent the heat transport by the fluid along zero-thickness interface elements.
In Proc. of the XVI International Conference on Computational Plasticity. Fundamentals and Applications, COMPLAS 2021 by Adrià Pérez, Ignacio Carol and Pere Prat.

Application of zero-thickness interface elements to sanding prediction analysis A computational micromechanical analysis based on zero thickness interface elements for modelling solid prediction in hydrocarbon reservoir sandstones is presented. The model is capable of modelling localization of deformation, disintegration and cracking of cemented rock formation that leads to initiation and continuous sand production during hydrocarbon production and reservoir depletion. Using only few physical parameters, the model is calibrated at the macroscale by reproducing the typical behaviour of geomaterials in compression element tests that is characterized by transition from brittle dilatant to ductile compactant behaviour with increasing confining stress. In the presented application presented, the model was calibrated first using the results of two triaxial tests performed on samples that were recovered from a deep well and then a sand production analysis was carried out. The model predictions are compared well with the experimental results of thick wall cylinder tests. The proposed methodology is very promising as it can predict not only the initiation of sanding, but also the continuous produced sand volumes under geometry changing conditions which is still a challenging research problem.
In Journal of Petroleum Science and Engineering 190, 2020 by Daniel Garolera, Ignacio Carol and Panos Papanastasiou.

Modeling acid attack of oil well cement exposed to carbonated brine: effect of specimen geometry on experimental results In recent years, the authors and co-workers have developed a diffusion-reaction model for the degradation process of oilwell cements exposed to carbonated brines in the context of CO2 capture and storage in abandoned oil reservoirs [1]. The model considers two main diffusion/reaction field variables for the concentrations of aqueous calcium and carbon species in the pore solution of the hardened cement paste, complemented by two diffusion-only field variables for chloride and alkalis concentrations. The volume fractions of solid constituents evolve according to the chemical kinetics and chemical equilibrium equations of the reactions involved, determining the diffusivity properties of the material. In this paper, in the framework of an experimental campaign in preparation, this model is used for assessing the effect of different specimen geometries on the kinetics and extent of the acid attack. The results obtained will help to optimize the experimental setup and to the interpretation of the results obtained.
In Proc. of XV International Conference on Computational Plasticity. Fundamentals and Application, COMPLAS XV, 2029. By Lucía Barandiarán, Joaquín Liaudat, Carlos María López and Ignacio Carol.

Micromechanical analysis of sand production We present a micromechanical approach based on zero-thickness interface elements for modelling advanced localization and cracking states of cemented granular materials, such as reservoir sandstones. The proposed methodology is capable of reproducing the complex behaviour of intergranular and intragranular localization, cracking, and fracturing of rock formation that leads to sanding in hydrocarbon production. The model is calibrated at the macroscale, using only a few physical parameters, by reproducing the typical behaviour of compression element tests. The model exhibits clear transition behaviour from brittle dilatant to ductile compactant behaviour with increasing confining stress. The methodology is implemented for sand production prediction analysis based on the simulation of 2D micromechanical models of hollow cylinder cross sections. The obtained results are compared well with published experimental data from hollow cylinder tests characterized by strong scale effect in the range of small perforations.
In International Journal for Numerical and Analytical Methods in Geomechanics, 43:1207–1229, 2019. By Daniel Garolera, Ignacio Carol and Panos Papanastasiou.

XFEM formulation with sub‐interpolation, and equivalence to zero‐thickness interface elements. This paper describes a particular formulation of the extended finite element method (XFEM) specifically conceived for application to existing discontinuities of fixed location, for instance, in geological media. The formulation is based on two nonstandard assumptions: (1) the use of sub-interpolation functions for each subdomain and (2) the use of fictitious displacement variables on the nodes across the discontinuity (instead of the more traditional jump variables). Thanks to the first of those assumptions, the proposed XFEM formulation may be shown to be equivalent to the standard finite element method with zero-thickness interface elements for the discontinuities (FEM+z). The said equivalence is theoretically proven for the case of quadrangular elements cut in two quadrangles by the discontinuity, and only approximate for other types of intersections of quadrangular or triangular elements, in which the XFEM formulation corresponds to a kinematically restricted version of the corresponding interface plus continuum scheme. The proposed XFEM formulation with sub-interpolation, also helps improving spurious oscillations of the results obtained with natural interpolation functions when the discontinuity runs skew to the mesh. A possible explanation for these oscillations is provided, which also explains the improvement observed with sub-interpolation. The paper also discusses the oscillations observed in the numerical results when some nodes are too close to the discontinuity and proposes the remedy of moving those nodes onto the discontinuity itself. All the aspects discussed are illustrated with some examples of application, the results of which are compared with closed-form analytical solutions or to existing XFEM results from the literature.
In International Journal for Numerical and Analytical Methods in Geomechanics, 43(1), 2019. By Laura Crusat, Ignacio Carol and Daniel Garolera.

Modelling acid attack of oilwell cement exposed to carbonated brine. A diffusion-reaction model for the carbonation process of oilwell cement exposed to carbonated brine under CO2 geological storage conditions is presented. The formulation consists of two main diffusion/reaction field equations for the concentrations of aqueous calcium and carbon species in the pore solution of the hardened cement paste, complemented by two diffusion-only field equations for chloride and alkalis concentrations, and by a number of chemical kinetics and chemical equilibrium equations. The volume fraction distribution of the solid constituents of the hardened cement paste and the reaction products evolve with the progress of the reaction, determining the diffusivity properties of the material. The model is used to simulate experimental tests performed by Duguid and Scherer (2010), leading to promising results indicating that the fundamental aspects of the phenomenon are captured.
In International Journal of Greenhouse Gas Control 68 (2018) by Joaquín Liaudat, Ariadna Martínez, Carlos María López and Ignacio Carol.

‘Onion-peel’ cracking and spalling in coupled meso-mechanical analysis of External Sulfate Attack in concrete using zero-thickness interface elements. External Sulfate Attack (ESA) is a chemical degradation process that may affect concrete structures exposed to sulfate-rich environments. The ingress of sulfate ions causes chemical reactions leading to the formation of secondary ettringite, with significant volume expansion and subsequent characteristic cracking. The model proposed combines a diffusion-reaction model with a meso-mechanical model in which the larger aggregates are represented explicitly and pre-inserted fracture-based zero-thickness interface elements represent potential cracks. In the model, opening cracks also become preferential diffusion paths for sulfate penetration, which brings in chemical-mechanical coupling in a staggered scheme. By exploiting improved calculation capabilities, significant extensions of previous 2D results and new 3D calculations have been obtained. The new results demonstrate the model’s effectiveness in realistically replicating “onion-peel” cracking and spalling patterns observed in experiments, as well as to sulfate ion penetration profiles.
In Construction and Building Materials, 455, 139011 (2024) by Caterina Biscaro, Ariadna Martínez, Adrià Pérez, Giovanna Xotta, Carlos María López and Ignacio Carol.

Numerical modeling of rock spalling around a tunnel using visco-plastic interface elements and a rock removal strategy. Rock spalling is a brittle failure process that occurs around tunnels excavated in hard rock under high in-situ stress states. In nuclear waste disposal, spalling in fractured crystalline rock could create connected fractures, potentially providing pathways for radionuclides. Robust numerical models are therefore needed to evaluate the extent of rock spalling so that the design and layout of a prospective deep geological repository can be optimised and made fit for purpose. With this motivation in mind, this study proposes a methodology for the numerical analysis of rock spalling based on zero-thickness interface elements with a visco-plastic-fracture constitutive law, combined with a workflow for finite element removal/excavation. To simulate spalling, zero-thickness interface elements are pre-inserted along a sufficient number of mesh lines with random orientation within the rock mass. A uniform initial stress state is generated and the excavation of the circular tunnel is performed by removing the corresponding elements, which leads to stresses in excess of the elastic limit in some of the interfaces, and subsequent viscoplastic fracture openings. A criterion for excavation of the finite elements around the tunnel is established when a block which is totally surrounded by failed interfaces is totally detached or can slide off the mesh following a kinematically admissible path. The excavation of blocks causes a stress redistribution around the tunnel and this leads the need for new excavation steps, until a new equilibrium configuration is reached. The proposed methodology is applied to assess rock spalling in the Mine-by Experiment at the Atomic Energy of Canada Limited’s (AECL’s) Underground Research Laboratory in the massive Lac du Bonnet granite. The focus of the analysis is to understand the mechanisms and the influencing factors that lead to brittle failure, and to calibrate material properties to reproduce both the final stress state of the tunnel and its spalling depth.
In International Journal of Rock Mechanics and Mining Sciences (accepted, in Press). Laura Crusat, Daniel Garolera, Ignacio Carol, Paolo Trinchero, Andrés Idiart, Miguel Calpe and Diego Mas-Ivars.
Projects
The purpose of the proposed project is to develop and verify a numerical model capable of solving the geomechanical problems associated to the industrial applications of rock salt, in the context of the storage of gases and other energy resources. As a departing point the research group has a FE computer code system developed over the years to model the behavior of concrete, rock and other heterogeneous and quasi-brittle materials subject to mechanical and environmental actions, which takes into account the corresponding THMC couplings. The project also includes the laboratory experiments necessary to clarify those aspects of the mechanical behavior of salt rock which are not sufficiently documented in the literature, especially those related to fracture mechanics tests, and also to «true» triaxial tests (with different loads on the lateral directions 2 and 3).